Cooling and heating solutions are built-in thermal management systems that are aimed at ensuring accurate temperature regulation in industrial, commercial and process-driven settings. Such systems facilitate the process of heat removal as well as heat addition, which enables the system to easily switch depending on the needs of operation. They are very common in manufacturing facilities, labs, pharmaceuticals, HVAC systems, food processing, and special process applications where constant temperature monitoring is of high importance throughout the year. The buyers normally consider the heating and cooling ability range, precision of control, response speed, system performance, and compatibility with the process equipment.
The engineering of modern solutions is aimed at including intelligent controls, safety protection, and balanced system design to provide a seamless operation when changing temperatures. Developed cooling and heating systems are used to ensure that the process conditions stay constant, equipment is not exposed to thermal stress, enhance product quality and allow efficient operation under different seasonal and process loads.
Cooling and heating systems are very critical in ensuring that the temperature in an industrial and business process is controlled at the best levels. Effective thermal management will maintain the same quality of the products, prevent overheating of the equipment, and make the entire energy consumption more effective. Custom Process Chillers and Turnkey Cooling Solutions are among the best solutions that are currently in use. Both sub-categories meet the requirements of various operational requirements and assist in the effective and consistent temperature regulation.
Custom Process Chillers are special-purpose(customised) cooling systems designed and built to address special process requirements. Differing from the typical chillers, these systems are designed on the basis of unique operational parameters which include cooling capacity, accuracy of temperature, the type of process fluid as well as ambient conditions and industry standards.
Custom process chillers are applied when close control of temperature plays a vital role in the quality of production and efficiency in operation. Plastics processing industries, pharmaceuticals, chemical manufacturing, food and beverage, and electronics rely on the custom chilled systems to maintain the constant temperature of processes and minimize variability in manufacturing.
The main purpose of a custom process chiller is to extract any unnecessary heat produced in the process of industrial work and stabilize the temperature.
Turnkey Cooling Solutions provide an all-in-one solution for cooling and heating needs. These solutions extend over the project lifecycle including system design, equipment selection, installation, testing, commissioning and maintenance of the systems. The customer is offered with a fully operational system without having to deal with different vendors.
Whereas custom process chillers are geared towards satisfying cooling requirements of a certain process, turnkey cooling solutions are concerned with the entire cooling infrastructure of a facility. A targeted application would be ideal with a custom chiller, but turnkey systems are more appropriate with large scale or complex applications that require synergy between multiple systems.
Turnkey cooling systems have been used in numerous industries, such as:
These solutions provide optimized performance, reliability of the system and adherence to industry standards.
Efficiency, reliability and cost control are priorities in a B2B setting. Turnkey cooling solutions make the projects easier to implement since the responsibilities are in one point. This enhances the ease of coordination, the implementation process takes shorter durations, and less operational risk is involved. It gives businesses a stable performance, energy consumption, and long-term stability in operations.
Turnkey cooling solutions are developed to offer integrated performance by:
Need a trusted cooling and heating system for your business needs?
Contact us today and find out what you need in custom process chillers and turnkey cooling solutions to make the functional combination.
| Item | Units | FC-3CH | FC-4CH | FC-5CH | FC-6CH | FC-8CH | FC-10CH | FC-12CH | FC-15CH | FC-15CH | FC-20CH |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Cooling Capacity | |||||||||||
| Kcal/h (50Hz) | - | 7181 | 9288 | 11988 | 14534 | 18576 | 23994 | 29068 | 38270 | 36120 | 49966 |
| Kcal/h (60Hz) | - | 8617 | 11146 | 14386 | 17441 | 22291 | 28793 | 34882 | 45924 | 43344 | 59959 |
| kW (50Hz) | - | 8.35 | 10.8 | 13.96 | 16.9 | 21.6 | 27.9 | 33.8 | 44.5 | 42 | 58.1 |
| kW (60Hz) | - | 10.02 | 12.96 | 16.73 | 20.28 | 25.92 | 33.48 | 40.56 | 53.4 | 50.4 | 69.72 |
| Input Power | kW | 12.27 | 13.07 | 17.75 | 18.48 | 23.25 | 29.5 | 30.9 | 41.45 | 41.1 | 51.73 |
| Max Current | A | 21.2 | 23.1 | 33.8 | 35.5 | 47 | 61 | 64 | 86 | 87 | 107 |
| Power Supply | - | 3PH~380V / 415V / 480V ~ 50Hz / 60Hz (Optional 3PH~200V / 220V) | |||||||||
| Refrigeration System | |||||||||||
| Refrigerant | - | R22 / R407C / R134a / R404A / R410A | |||||||||
| Expansion Control | - | Capillary / Thermostatic Expansion Valve | |||||||||
| Heating | |||||||||||
| Heating Capacity | kW | 9 | 9 | 12 | 12 | 15 | 18 | 18 | 24 | 24 | 30 |
| Dimensions & Weight | |||||||||||
| Dimensions (L×W×H) | mm | 980×520×1170 | 980×520×1170 | 1150×560×1215 | 1150×560×1215 | 1350×680×1530 | 1500×760×1660 | 1500×760×1660 | 1860×850×1900 | 1860×850×1900 | 2020×950×2000 |
| Weight | kg | 152 | 175 | 185 | 215 | 283 | 345 | 382 | 580 | 580 | 650 |
We have a uniform workflow in packaging and logistics that is export-wise, which prepares all our products except that they are safe in handling and delivery with no damages in India and other countries. Every phase is also thought out to cushion equipment against vibration, impact, and moisture risks in addition to long-distance transportation risks. The same is done to water chillers, air chillers and all other products that we produce and supply.
The process starts with mechanical repair of the unit of the product. The industrial quality fastening is used in all internal assemblies, critical parts, piping, and electrical parts. Moving components are fixed, and vibration-sensitive sites are fixed to avoid the mechanical stress during the transportation.
Objective: Avoid internal movement, vibration breakage, and alignments during transportation.
Once the repair is done the product is inner-packed with moisture-proof and shock absorbing materials. Foam padding, stretch film and cushioning materials are used as protective layers to cover all the exposed areas and all those components which are sensitive.
Objective: Dust, humidity, surface abrasion, and small mechanical shocks.
The product is packed in a specially designed heavy-duty plyboard box which is produced depending on its size and weight. The casing of the plywood is strengthened to resist the weights of the stacking, forklift operation and the transportation strain over long distances. When exporting goods, the packing is done to comply with the shipping and container loading requirements by the international community.
Objective: Optimal security on the outside and the requirements of the domestic and export logistics.
The product is loaded to the trucks with the use of cranes or forklifts, in accordance with good lifting and load-sharing practices. The delivery is then by road under conditions of control. In the case of domestic clients, the truck will go straight to the facility of the customer.
Objective: Loading and stable transportation on the road.
Whereas in international deliveries, the shipment is taken out of our plant to the Indian port. Pre-port entry All the export documentation, labeling and compliance checks are done before port entry.
Our logistics partners are reputable and trusted individuals like EMS, DHL Express, and FedEx Express who help us to have an easy time moving the ports and handling the exports.
Goal: The port handling and export preparation are smooth.
After clearance in the port, the product is delivered through sea freight into the destination port of the client. The packaging is to maintain a long transit period, container handling and a fluctuating weather pattern.
The international deliveries are also arranged with the help of the existing world logistics systems, the EMS, DHL Express and FedEx Express, which guarantee the safe and timely delivery.
Purpose: Achieve international delivery with low levels of transits.
A clear packaging and transportation procedure would assure that all products will be delivered to the clients in working conditions, lessen installation and commission problems, minimize the risk of transit damage, and facilitate hassle-free domestic and foreign delivery.
This is our standard operating procedure and is used in the process of packaging and transportation of all our products. Although the central process is the same, a different method can be used to pack the products, depending on the product size, weight and the destination to which the product is to be shipped.
This packaging and transportation workflow represents our standard operating process and is uniformly followed across our entire product range. The steps outlined above are not product-specific but define our company-wide logistics and export handling standards.
To maintain consistency, safety, and compliance, this process is intentionally displayed across all relevant product pages under the Packaging & Transportation section. While the framework remains the same, actual packing materials, box dimensions, and handling methods may vary depending on product size, weight, and shipment destination.
From an operational standpoint, this approach ensures:
From an SEO and documentation perspective, this section is used to clearly communicate our established logistics protocol, not to repeat marketing content. Each product page focuses on its unique specifications and applications, while this section defines our common logistics standards.
The cooling process can be used to recover heat to be used in heating, particularly by the integrated systems. This saves on the use of energy and operational expenses as opposed to individual systems.
Yes, the higher-level solutions would offer both cooling and heating of various zones or machines at the same time. Modular design, flexible piping, and controls enable the ability to control the temperature accuracy among processes.
Yes, they can be used with water, glycol or special heat transfer fluids. Selecting the appropriate fluid guarantees freeze protection, prevention of corrosion and the presence of the best thermal efficiency.
The contemporary systems employ the use of a variable-speed compressor, pump, and PLC controls in quick reaction. They are stable even in the presence of varying loads to the processes, and they do not experience thermal shock.
Periodical maintenance also involves fluid test, filter washing and checking pumps and heat exchangers. This is because good maintenance guarantees good efficiency and durability of both heating and cooling processes.
They can be integrated completely with SCADA, PLC or building management systems, yes. This enables remote control, alarms, energy optimization and process control using data.
We carry a specified warranty and effective after sales services to all goods provided by us. Our warranty and service system will be aimed at long-term performance, reliability in terms of work, and peace of mind of our clients, both domestic and international.
Every product has a standard warranty of manufacturing defects dating back to the dispatch date or the date of installation, as existing. The warranty includes the defects to the quality of material and workmanship in the normal operation condition.
There are various warranty terms based on the product category, model, application and environment of use. Specifics on warranty period and coverage are provided in detail during the confirmation of orders or issue of invoice.
Warranty is not applicable on damages caused by:
Our technical support provides our clients with instructions on how to install, answer technical questions as well as basic troubleshooting. Depending on where the project is located, support is accomplished by providing documentation, remote assistance or by organizing services with service partners.
We assist both domestic and foreign clients with well-organized contact and export documentation. In the case of international customers, technical support and service management are offered remotely to have a comfortable functioning and prompt problem resolution.
There is a process in which service requests are processed. When we get a support request, we examine the problem and determine the warranty eligibility and suggest a remedy. The response timelines can be different depending on the product, location and availability of the components.
The above warranty and support terms are the standard policy which we use in our whole product line. Particular product-level warranty information might vary and are provided independently when taking orders.
This Warranty & Support section represents our standard company-wide policy and is consistently applied across our complete product range. The content is intentionally displayed on multiple product pages to communicate uniform warranty coverage, service terms, and support procedures.
While the core policy remains the same, actual warranty duration, coverage scope, and service conditions may vary by product model, application, and operating environment. Product-specific warranty details are shared separately at the time of order confirmation or documentation.
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