Air Cooled Glycol Chiller is a special industrial cooling system that has low-temperature and freeze protection needs where water is not applicable. The refrigerant refrigerator consists of a glycol-water mixture instead of water. This implies that it will not break down when there is cold weather and it will still be useful in cold or hot weather. One of the things is that it employs air cooled condensers and hence the chiller does not need cooling towers; hence it costs less to maintain and consumes less water. It is used in the food processing industry, pharmaceuticals, cold storage, plastics, chemical processing, and process cooling lines with reliability in the process of cooling.
The Air Cooled Glycol Chiller is constructed with efficient scroll or screw compressors, Durable heat exchanger, and microprocessor operated controls which provide the chiller with accurate temperature regulation, economical use of power and extended service life. It is small, can be easily installed and built in a strong structure and is therefore suitable in the continuous cooling process of industries.
Aquatech Plus is an exclusive Air Cooled Glycol Chiller Manufacturers in India, which designs industrial cooling systems that would be utilised in situations where reliable sub-zero temperature coolant could be used, without depending on water-based systems to reject heat. Such chillers are designed to pump in glycol as the cooling agent, allowing safe operation at low discharge temperatures where the traditional water systems risk freezing. Design idea helps maintain a constant thermal stability with different loads of production and the equipment can be used under continuous duty conditions.
Air-cooled is the construction type that excludes cooling towers, is easy to install on site, and operation is not very complex. In the industrial application, the Air Cooled Glycol Chiller is also known as an Air Cooled Low Temperature Chiller, as the chiller can hold controlled cooling way below the ambient operating conditions and accommodate process efficiency and equipment protection.
Air-cooled glycol chillers are chosen in terms of industrial processes when strict control of the temperature has a direct impact on the product quality and equipment functioning. In Plastic processing lines. Plastic process uses controlled glycol circulation to stabilise the mould temperatures as well as enhance the cycle consistency. The low-temperature cooling is used in electronics and plating facilities to control operations that are sensitive to heat, as well as avoid surface flaws. Chemical processing conditions make use of glycol-based chillers in order to ensure the stability of the reaction under specific controlled cooling conditions.
The advantages of ultrasonic equipment include constant temperature control, which helps maintain high accuracy in operations even after a long period, and the printing systems require constant cooling to prevent distortion of materials and interruptions. In these industries, consistent low-temperature environments help achieve low rates of scrap, predictable production and enhanced reliability of the process.
Being a systematic Air Cooled Glycol Chiller Suppliers in India, Aquatech Plus makes sure that all units manufactured are in correspondence with the application-specific cooling requirements, and also, their operational efficiency has been confirmed. Supplier level processes aim at equipment preparedness, correct configuration and organisation of deliveries to enable the easy installation at customer premises.
All the systems are ready to be incorporated into the industrial process lines, where the stability of temperature and reliability are important.
Air-cooled glycol chillers are provided with a functional design aspect to serve the long-term industrial uses in a harsh thermal environment.
Integrated storage tank and internal pump facilitate regular movement of fluids and regular transfer of heat.
Removes the reliance on an external cooling system and, at the same time, offers effective thermal dissipation.
With no system stress in relation to freezing, supports outlet temperatures to minus thirty degrees Celsius.
Gives the choice of shell and tube or stainless steel plate exchanger, depending on the process requirements.
Made to be used at any time in a manufacturing setup where its load is subject to change.
Such design factors make it stable and predictable in cooling production across different industries.
Aquatech Plus operates as a reliable Air Cooled Glycol Chiller Dealers in India through its network, helping its customers with correct system configurations depending on their process load and temperature. The dealer support is designed based on the apprehension of the applications, installation planning and the suitability of the long-term operation.
Aquatech Plus is a market leader of Air Cooled Glycol Chillers Expoters in India with extensive experience in the export of equipment, ready to satisfy transportation and installation needs in a wide range of operating conditions. Export processes are concerned with the verification of the system, the protective packaging, and the accuracy of documents to ensure the easy deployment to a foreign country.
Aquatech Plus offers air-cooled glycol chiller systems that have been designed to promote high-reliability, low-temperature operation in industrial processes without the need to build complicated infrastructure. The close collaboration with customers by our technical team helps them to know the conditions of the processes, cooling loads, and expectations of their operation and helps them to configure the systems that produce consistent performance and long term efficiency.
Reach out to us to review your application and find a cooling solution that fits your production goals.
Air Cooled Glycol Chiller Technical Specifications
| Item | Parameter | Temp | Unit | FCL-3AL | FCL-5AL | FCL-6AL | FCL-8AL | FCL-10AL | FCL-12AL | FCL-15AL | FCL-20AL | FCL-25AL | FCL-30AL | FCL-40AL |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Cooling Capacity (50Hz / 60Hz) | ||||||||||||||
| Cooling Capacity | Capacity | -10°C | kW | 3.8 | 6.3 | 7.5 | 9.1 | 13.2 | 16.1 | 19.5 | 26.4 | 32.2 | 39 | 52 |
| -20°C | kW | 1.9 | 3 | 4 | 6 | 7.1 | 8 | 13.9 | 16.9 | 20.8 | 24.4 | 30.8 | ||
| -30°C | kW | 1 | 1.6 | 1.9 | 2.7 | 3.2 | 3.8 | 6.1 | 9.5 | 12.1 | 14.3 | 19 | ||
| -35°C | kW | 0.67 | 1.04 | 1.5 | 2.3 | 2.8 | 2.8 | 4.3 | 6.35 | 8.3 | 10.1 | 13.35 | ||
| Evaporator | ||||||||||||||
| Evaporator | Water Flow | -10°C | m³/h | 0.65 | 1.1 | 1.3 | 1.6 | 2.3 | 1.38 | 3.4 | 4.5 | 5.6 | 6.7 | 9 |
| -20°C | m³/h | 0.33 | 0.52 | 0.69 | 1.1 | 1.23 | 0.65 | 2.39 | 2.85 | 3.57 | 4.2 | 5.3 | ||
| -30°C | m³/h | 0.17 | 0.28 | 0.33 | 0.47 | 0.55 | 0.52 | 1.1 | 1.6 | 2.1 | 2.46 | 3.3 | ||
| -35°C | m³/h | 0.12 | 0.18 | 0.26 | 0.4 | 0.48 | 0.12 | 0.72 | 1.1 | 1.43 | 1.74 | 2.3 | ||
| Input Power | kW | 3.18 | 4.86 | 5.61 | 7.25 | 9.4 | 10.9 | 13.5 | 18.8 | 22.55 | 28.5 | 37.5 | ||
| Max Current | A | 7.8 | 12 | 13.7 | 18 | 23 | 26.5 | 33 | 46 | 55 | 69 | 91 | ||
| Power Source | 3PH~380V / 415V / 480V ~ 50HZ / 60HZ (3PH~200V / 220V 50HZ / 60HZ) | |||||||||||||
| Refrigerant | Type | R22 (R404A / R507) | ||||||||||||
| Compressor | Type | Hermetic Scroll (Piston) | ||||||||||||
| Condenser | Type | Efficient finned copper tube with aluminium + low noise external rotor fan | ||||||||||||
| Dimensions & Weight | ||||||||||||||
| Dimension | Length | mm | 980 | 1150 | 1150 | 1350 | 1500 | 1500 | 1860 | 2020 | 2020 | 2200 | 2350 | |
| Width | mm | 520 | 560 | 560 | 680 | 760 | 760 | 850 | 950 | 950 | 1150 | 1350 | ||
| Height | mm | 1170 | 1215 | 1215 | 1530 | 1660 | 1660 | 1900 | 2000 | 2000 | 1980 | 2000 | ||
| Net Weight | kg | 135 | 165 | 210 | 310 | 450 | 530 | 750 | 835 | 920 | 1080 | 1125 | ||
We have a uniform workflow in packaging and logistics that is export-wise, which prepares all our products except that they are safe in handling and delivery with no damages in India and other countries. Every phase is also thought out to cushion equipment against vibration, impact, and moisture risks in addition to long-distance transportation risks. The same is done to water chillers, air chillers and all other products that we produce and supply.
The process starts with mechanical repair of the unit of the product. The industrial quality fastening is used in all internal assemblies, critical parts, piping, and electrical parts. Moving components are fixed, and vibration-sensitive sites are fixed to avoid the mechanical stress during the transportation.
Objective: Avoid internal movement, vibration breakage, and alignments during transportation.
Once the repair is done the product is inner-packed with moisture-proof and shock absorbing materials. Foam padding, stretch film and cushioning materials are used as protective layers to cover all the exposed areas and all those components which are sensitive.
Objective: Dust, humidity, surface abrasion, and small mechanical shocks.
The product is packed in a specially designed heavy-duty plyboard box which is produced depending on its size and weight. The casing of the plywood is strengthened to resist the weights of the stacking, forklift operation and the transportation strain over long distances. When exporting goods, the packing is done to comply with the shipping and container loading requirements by the international community.
Objective: Optimal security on the outside and the requirements of the domestic and export logistics.
The product is loaded to the trucks with the use of cranes or forklifts, in accordance with good lifting and load-sharing practices. The delivery is then by road under conditions of control. In the case of domestic clients, the truck will go straight to the facility of the customer.
Objective: Loading and stable transportation on the road.
Whereas in international deliveries, the shipment is taken out of our plant to the Indian port. Pre-port entry All the export documentation, labeling and compliance checks are done before port entry.
Our logistics partners are reputable and trusted individuals like EMS, DHL Express, and FedEx Express who help us to have an easy time moving the ports and handling the exports.
Goal: The port handling and export preparation are smooth.
After clearance in the port, the product is delivered through sea freight into the destination port of the client. The packaging is to maintain a long transit period, container handling and a fluctuating weather pattern.
The international deliveries are also arranged with the help of the existing world logistics systems, the EMS, DHL Express and FedEx Express, which guarantee the safe and timely delivery.
Purpose: Achieve international delivery with low levels of transits.
A clear packaging and transportation procedure would assure that all products will be delivered to the clients in working conditions, lessen installation and commission problems, minimize the risk of transit damage, and facilitate hassle-free domestic and foreign delivery.
This is our standard operating procedure and is used in the process of packaging and transportation of all our products. Although the central process is the same, a different method can be used to pack the products, depending on the product size, weight and the destination to which the product is to be shipped.
This packaging and transportation workflow represents our standard operating process and is uniformly followed across our entire product range. The steps outlined above are not product-specific but define our company-wide logistics and export handling standards.
To maintain consistency, safety, and compliance, this process is intentionally displayed across all relevant product pages under the Packaging & Transportation section. While the framework remains the same, actual packing materials, box dimensions, and handling methods may vary depending on product size, weight, and shipment destination.
From an operational standpoint, this approach ensures:
From an SEO and documentation perspective, this section is used to clearly communicate our established logistics protocol, not to repeat marketing content. Each product page focuses on its unique specifications and applications, while this section defines our common logistics standards.
The low-temperature cooling and sub-zero cooling applications are based on an air-cooled glycol chiller.
It is generally used in places where water would otherwise freeze and where temperature stability during the process is of great importance.
Glycol reduces the freezing point of the circulating medium, and ice does not form. It also safeguards internal parts and piping when it is in low temperatures.
Usually, these chillers are run between +5 C and -25 C or -30 C, depending on the design of the system and glycol concentration. They can accommodate the chilled industrial processes as well as the deep-cooling processes.
An increase in glycol concentration is more efficient in freeze protection but less efficient in heat transfer. The proper choice of the concentration will emphasise the energy efficiency and effective cooling.
They are normally placed outside in a place where there is a lot of air. Adequate clearance, piping insulation and extreme ambient conditions protection are critical.
Some of them are the range of temperatures needed, cooling capacity, ambient conditions, and duty cycle. The type of glycol used, the concentration and the choice of compressor also affect the performance in the long term.
We carry a specified warranty and effective after sales services to all goods provided by us. Our warranty and service system will be aimed at long-term performance, reliability in terms of work, and peace of mind of our clients, both domestic and international.
Every product has a standard warranty of manufacturing defects dating back to the dispatch date or the date of installation, as existing. The warranty includes the defects to the quality of material and workmanship in the normal operation condition.
There are various warranty terms based on the product category, model, application and environment of use. Specifics on warranty period and coverage are provided in detail during the confirmation of orders or issue of invoice.
Warranty is not applicable on damages caused by:
Our technical support provides our clients with instructions on how to install, answer technical questions as well as basic troubleshooting. Depending on where the project is located, support is accomplished by providing documentation, remote assistance or by organizing services with service partners.
We assist both domestic and foreign clients with well-organized contact and export documentation. In the case of international customers, technical support and service management are offered remotely to have a comfortable functioning and prompt problem resolution.
There is a process in which service requests are processed. When we get a support request, we examine the problem and determine the warranty eligibility and suggest a remedy. The response timelines can be different depending on the product, location and availability of the components.
The above warranty and support terms are the standard policy which we use in our whole product line. Particular product-level warranty information might vary and are provided independently when taking orders.
This Warranty & Support section represents our standard company-wide policy and is consistently applied across our complete product range. The content is intentionally displayed on multiple product pages to communicate uniform warranty coverage, service terms, and support procedures.
While the core policy remains the same, actual warranty duration, coverage scope, and service conditions may vary by product model, application, and operating environment. Product-specific warranty details are shared separately at the time of order confirmation or documentation.
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