Air Cooled Glycol Screw Chiller is a special cooling system which supplies a small amount of accurate chilled fluid, commonly a glycol-water mixture, which is delivered to industrial processes. It operates a screw compressor to compress refrigerant efficiently and reliably, which has condensers that are air-cooled using fans to dump heat to the surrounding air, and it does not require a cooling tower. The glycol mixture flows across the evaporator, collecting heat in the system, and the heat is taken to the condenser by the refrigerant and rejected into the atmosphere.
Such chillers are specifically applicable in those processes that need low temperatures or below-zero temperatures, like food processing, pharmaceuticals, plastics and chemical industries. They have been known to be beneficial in terms of low water usage, ease of installation, accurate temperature adjustments, and steady performance in outdoor conditions. Air Cooled Glycol Screw Chillers are the best in the facilities that require consistent, efficient cooling with minimal maintenance and the ability to be installed in ways that are flexible.
Established production capacity is the determining factor in the performance of any industrial chiller system in the long term. Being among the trusted producers of Air Cooled Glycol Screw Chiller Manufacturers in India, Aquatech Plus is concentrated on accuracy of engineering, disciplined assembly procedures and design, which is performance-oriented.
Every unit is designed taking into account the compressor integration, the efficiency of glycol circulation, and air-cooled heat rejection to provide the stable functioning of the unit in conditions with low temperatures. Constructed as an air-cooled condenser design, this chiller does not require cooling towers or extra water systems; it is applicable in installations in areas where there is a limited water supply or space. The screw compressor design aids in easy control of capacity, elimination of vibration and extended service life.
The Air Cooled Glycol Screw Chiller is characterised by precision-oriented engineering that determines the power of the product. The system is to ensure the correct outlet temperatures whilst managing the changing thermal loads without undermining its efficiency.
The chiller provides a stabilised output of cooling throughout the long production cycles by incorporating smart control logic and a durable mechanical component. This is because outdoor installation ensures smooth implementation in factories and saves space indoors. Multi-stage capacity modulation allows the system to respond to the variations in the requirements of the process and allows it to optimise the power usage on top of keeping the thermal variations constant.
The Air Cooled Glycol Screw Chiller is used in various manufacturing industries, whereby the level of temperature is directly proportional to quality and future operation. The chemical and pharmaceutical manufacturing production relies on the use of controlled glycol cooling in order to stabilise reactions and avoid thermal variations. The chiller is applied in food processing plants and cold storage plants to ensure that there are standard temperatures for low freezing, chilling, and preserving of food.
The plastic moulding, extrusion and rubber processing industries need to use regular cooling as a way of enhancing cycle time and quality of surface finish. Glycol screw chillers are used in battery manufacturing plants and speciality material production plants to control the heat extraction in high-load processes.
Having a high emphasis on application-based solutions, Aquatech Plus is one of the reliable Air Cooled Glycol Screw Chiller Suppliers in India, wherein the solution is provided in accordance with the industrial performance needs. Supplier level implementation focuses on proper configuration, reliability of the system and on-site integration readiness.
Every unit provided is ready to withstand heavy load requirements in terms of operation and maintenance without sacrificing effectiveness and performance.
Every Air Cooled Glycol Screw Chiller is based on mechanical reliability. The screw compressor system enables easy adjustment in loading and ensures that mechanical stress is reduced as much as possible to increase service life. The air-cooled condenser coils are made such that they offer good heat rejection under different ambient conditions to maintain the steady efficiency of the system.
Glycol circulation systems facilitate freeze protection and even heat transfer, even where extreme temperature requirements are demanded. Control panels are intelligent and scan the system parameters in real time, and therefore enable specific temperature regulation and fault detection.
All these characteristics make it a reliable cooler that requires less maintenance.
Aquatech Plus, being a trustworthy Air Cooled Glycol Screw Chiller Dealers in India, through an organised distribution network, helps customers to choose the ideal system according to the load calculation, temperature variation and location factor. The interaction of the dealers emphasises technical clarity and the suitability to operate over the long term.
Such an organised strategy provides a smooth fit into the existing industry procedures.
Indian Air Cooled Glycol Screw Chiller Exporters, with a uniform quality standard in serving international markets, Aquatech Plus has been known to be one of the experienced Air Cooled Glycol Screw Chiller Exporters in India. Export-ready systems are made ready to operate under various climatic conditions and at the same time to be reliable.
These practices guarantee successful implementation and reliable functions within the international industrial setting.
The choice of the appropriate low-temperature cooling system is crucial for the efficiency of processes and equipment protection. Aquatech Plus offers Air Cooled Glycol Screw Chiller systems designed to assist in the maintenance of stable sub-zero operation without intricate water systems.
Our technical department assesses process conditions, load profile and environmental conditions to suggest systems that process long-term production objectives. See what can be done to find a cooling solution that is designed to be consistent, efficient, and industrially reliable.
| Item | Unit | FCAS-40ASL | FCAS-50ASL | FCAS-60ASL | FCAS-70ASL | FCAS-80ASL | FCAS-90ASL | FCAS-100ASL | FCAS-120ASL | FCAS-140ASL |
|---|---|---|---|---|---|---|---|---|---|---|
| Cooling Capacity | ||||||||||
| Cooling Capacity @ -10°C | kW | 64 | 85 | 92 | 112 | 123 | 146 | 168 | 201 | 239 |
| Cooling Capacity @ -20°C | kW | 43 | 56 | 61 | 75 | 82 | 97 | 112 | 133 | 159 |
| Cooling Capacity @ -30°C | kW | 32 | 42 | 45 | 56 | 61 | 72 | 83 | 100 | 118 |
| Electrical Data | ||||||||||
| Input Power | kW | 43.6 | 53.2 | 59.8 | 71.8 | 77.8 | 89.2 | 101.4 | 121.4 | 142.6 |
| Max Current | A | 75 | 95 | 103 | 125 | 135 | 151 | 173 | 211 | 246 |
| Power Source | 3PH~380V / 415V / 480V ~ 50Hz / 60Hz (Optional: 200V / 220V) | |||||||||
| Refrigerant System | ||||||||||
| Refrigerant | R22 / R404A | |||||||||
| Refrigerant Charge | kg | 31 | 39 | 47 | 54 | 62 | 70 | 77 | 93 | 109 |
| Expansion Control | Thermostatic Expansion Valve | |||||||||
| Compressor | ||||||||||
| Type | Semi-Hermetic Screw | |||||||||
| Compressor Power | kW | 40 | 50 | 55 | 67 | 73 | 82 | 95 | 115 | 133 |
| Start Mode | Y-Δ (Star-Delta) | |||||||||
| Capacity Control | % | 0-25-50-75-100 | ||||||||
| Evaporator | ||||||||||
| Type | Shell and Tube (SS Plate Heat Exchanger) | |||||||||
| Chilled Water Flow @ -10°C | m³/h | 11 | 14.6 | 15.8 | 19.3 | 21.2 | 25.1 | 28.9 | 34.6 | 41.4 |
| Chilled Water Flow @ -20°C | m³/h | 7.4 | 9.6 | 10.5 | 12.9 | 14.1 | 16.7 | 19.3 | 22.9 | 27.3 |
| Chilled Water Flow @ -30°C | m³/h | 5.5 | 7.2 | 7.7 | 9.6 | 10.5 | 12.4 | 14.3 | 17.2 | 20.3 |
| Water Pressure Drop | kPa | 32 | 35 | 38 | 42 | 42 | 45 | 43 | 43 | 41 |
| Pipe Connection | inch | 3" | 3" | 4" | 4" | 4" | 4" | 4" | 5" | 5" |
| Condenser & Fan | ||||||||||
| Condenser Type | Air Cooled – High Efficiency Finned Copper Tube | |||||||||
| Fan Type | Big Volume, Low Noise Axial Fan | |||||||||
| Fan Power | kW | 1.1×6 | 0.78×8 | 1.1×8 | 1.1×10 | 1.1×12 | 1.1×12 | 1.1×16 | 1.1×16 | 1.1×20 |
| Air Volume | m³/h | 80000 | 100000 | 116000 | 145000 | 165000 | 180000 | 205000 | 242000 | 285000 |
| Dimensions & Weight | ||||||||||
| Length | mm | 2350 | 2600 | 2600 | 2650 | 2650 | 3400 | 3400 | 3800 | 4800 |
| Width | mm | 1350 | 1500 | 1500 | 1900 | 1900 | 1700 | 1700 | 1900 | 1900 |
| Height | mm | 2000 | 2100 | 2100 | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 |
| Net Weight | kg | 1350 | 1650 | 1950 | 2250 | 2400 | 2600 | 2860 | 3000 | 3250 |
| Running Weight | kg | 1550 | 1890 | 2250 | 2580 | 2750 | 3000 | 3300 | 3450 | 3700 |
We have a uniform workflow in packaging and logistics that is export-wise, which prepares all our products except that they are safe in handling and delivery with no damages in India and other countries. Every phase is also thought out to cushion equipment against vibration, impact, and moisture risks in addition to long-distance transportation risks. The same is done to water chillers, air chillers and all other products that we produce and supply.
The process starts with mechanical repair of the unit of the product. The industrial quality fastening is used in all internal assemblies, critical parts, piping, and electrical parts. Moving components are fixed, and vibration-sensitive sites are fixed to avoid the mechanical stress during the transportation.
Objective: Avoid internal movement, vibration breakage, and alignments during transportation.
Once the repair is done the product is inner-packed with moisture-proof and shock absorbing materials. Foam padding, stretch film and cushioning materials are used as protective layers to cover all the exposed areas and all those components which are sensitive.
Objective: Dust, humidity, surface abrasion, and small mechanical shocks.
The product is packed in a specially designed heavy-duty plyboard box which is produced depending on its size and weight. The casing of the plywood is strengthened to resist the weights of the stacking, forklift operation and the transportation strain over long distances. When exporting goods, the packing is done to comply with the shipping and container loading requirements by the international community.
Objective: Optimal security on the outside and the requirements of the domestic and export logistics.
The product is loaded to the trucks with the use of cranes or forklifts, in accordance with good lifting and load-sharing practices. The delivery is then by road under conditions of control. In the case of domestic clients, the truck will go straight to the facility of the customer.
Objective: Loading and stable transportation on the road.
Whereas in international deliveries, the shipment is taken out of our plant to the Indian port. Pre-port entry All the export documentation, labeling and compliance checks are done before port entry.
Our logistics partners are reputable and trusted individuals like EMS, DHL Express, and FedEx Express who help us to have an easy time moving the ports and handling the exports.
Goal: The port handling and export preparation are smooth.
After clearance in the port, the product is delivered through sea freight into the destination port of the client. The packaging is to maintain a long transit period, container handling and a fluctuating weather pattern.
The international deliveries are also arranged with the help of the existing world logistics systems, the EMS, DHL Express and FedEx Express, which guarantee the safe and timely delivery.
Purpose: Achieve international delivery with low levels of transits.
A clear packaging and transportation procedure would assure that all products will be delivered to the clients in working conditions, lessen installation and commission problems, minimize the risk of transit damage, and facilitate hassle-free domestic and foreign delivery.
This is our standard operating procedure and is used in the process of packaging and transportation of all our products. Although the central process is the same, a different method can be used to pack the products, depending on the product size, weight and the destination to which the product is to be shipped.
This packaging and transportation workflow represents our standard operating process and is uniformly followed across our entire product range. The steps outlined above are not product-specific but define our company-wide logistics and export handling standards.
To maintain consistency, safety, and compliance, this process is intentionally displayed across all relevant product pages under the Packaging & Transportation section. While the framework remains the same, actual packing materials, box dimensions, and handling methods may vary depending on product size, weight, and shipment destination.
From an operational standpoint, this approach ensures:
From an SEO and documentation perspective, this section is used to clearly communicate our established logistics protocol, not to repeat marketing content. Each product page focuses on its unique specifications and applications, while this section defines our common logistics standards.
Glycol also averts freezing at low outlet temperature or low outlet temperatures. It even safeguards piping and heat exchangers under cold ambient temperatures.
They are used in low and sub-zero applications with a typical operating range of +5°C to -30°C, depending on the concentration of glycol and the system design. They are widely applied in activities where stability in the process at a low temperature is very important.
An increased level of glycol enhances freeze protection but decreases heat transfer performance. A good choice of concentration is needed to balance between energy efficiency and low temperature operation.
Screw compressors are suited for high cooling capacities and constant use. They are stable in performance as well as in demanding low-temperature processes.
Proper airflow, proper insulation of pipes and proper filling of glycol are important.Outdoor installation should consider ambient temperature, clearance and accessibility of services.
They find extensive application in chemical processing, pharmaceuticals, food and beverage, as well as cold storage. These are industries that need very accurate and efficient cooling at low or even sub-zero temperatures.
We carry a specified warranty and effective after sales services to all goods provided by us. Our warranty and service system will be aimed at long-term performance, reliability in terms of work, and peace of mind of our clients, both domestic and international.
Every product has a standard warranty of manufacturing defects dating back to the dispatch date or the date of installation, as existing. The warranty includes the defects to the quality of material and workmanship in the normal operation condition.
There are various warranty terms based on the product category, model, application and environment of use. Specifics on warranty period and coverage are provided in detail during the confirmation of orders or issue of invoice.
Warranty is not applicable on damages caused by:
Our technical support provides our clients with instructions on how to install, answer technical questions as well as basic troubleshooting. Depending on where the project is located, support is accomplished by providing documentation, remote assistance or by organizing services with service partners.
We assist both domestic and foreign clients with well-organized contact and export documentation. In the case of international customers, technical support and service management are offered remotely to have a comfortable functioning and prompt problem resolution.
There is a process in which service requests are processed. When we get a support request, we examine the problem and determine the warranty eligibility and suggest a remedy. The response timelines can be different depending on the product, location and availability of the components.
The above warranty and support terms are the standard policy which we use in our whole product line. Particular product-level warranty information might vary and are provided independently when taking orders.
This Warranty & Support section represents our standard company-wide policy and is consistently applied across our complete product range. The content is intentionally displayed on multiple product pages to communicate uniform warranty coverage, service terms, and support procedures.
While the core policy remains the same, actual warranty duration, coverage scope, and service conditions may vary by product model, application, and operating environment. Product-specific warranty details are shared separately at the time of order confirmation or documentation.
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