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Air Chillers Manufacturers in Telangana

Air Chillers Manufacturer Since 2014
Air Chillers Manufacturers in Telangana

Air Chillers Manufacturer Since 2014

The use of air chillers in industries and commercial buildings is important to ensure that the right temperatures are maintained in machinery, processes, and spaces. The air chillers are also more effective in areas that have a shortage of water than the traditional water-cooled systems, since they do not need huge volumes of water or cooling towers to work. Being one of the largest Air Chillers Manufacturers in Telangana, Aquatech Plus Private Limited is providing reliable and energy-efficient chillers with a capacity of 5-500 TR in three-phase power. The high-quality compressors, condensers, and evaporators are incorporated in these systems to guarantee stability of performance across heat loads. 

Air chillers find extensive application in the manufacturing, pharmaceutical, food processing, medical, and HVAC systems, offering long-term cooling opportunities. They provide efficient cooling that is long-lasting with custom settings. To meet the demand of international needs, we are also reliable Air Chillers Exporters in Telangana and supply high-performance systems that have safe transportation and technical support for the global industrial requirements.


 

Air Chiller in Telangana are significant in industries and commercial buildings. It ensures that machines, production processes and spaces are kept cool and running well without a lot of unnecessary heat. Air chiller also do not require a large amount of water or towers to cool water as they work on air to evaporation in place of water.

Air Chiller System are efficient in areas with a short supply of water or in places with difficulty in installing cooling towers. They are independent structures, typically mounted outside or in open, ventilated areas. The various industries such as manufacturing, pharmaceutical industries, food processing industries use the product of Aquatech Plus Private Limited for sufficient cooling.

Air chillers are available in various sizes. Small Plant chiller begin with 5TR and large industrial machines reach 500TR. The majority of units operate on three-phase 380 V to 480 V. In Aquatech Plus Private Limited, we ensure that every air chiller is energy efficient, reliable, and durable with the help of quality compressors, heat exchangers, and control systems.

We are one of the leading Air Chiller Manufacturers in Telangana. We design each air chiller to be full of potential therefore it meets the cooling needs of industries and commercial spaces. Our chillers work efficiently in different settings and endure any type of heat loads.

We provide various kinds of air chillers that fit your requirements. Not only industrial, but we also have air chillers of 5 TR to 500 TR capacities, operating at 380V to 415V three-phase power. Each system is strategically configured to align with your required process cooling, factoring ambient temperature, humidity, and water flow.

Leading Air Chiller Suppliers in Telangana Who Are Reliable for Your Requirements

We are a leading Air Chiller Suppliers in Telangana, Who consistently offering cooling solution to industries and commercial spaces. You may also provide us with the need of Customizations which may operate with different floor areas, heat loads and ceiling heights. We make and supply chiller in factories, offices and shops. They are effective and dependable assistants to machines, products, and people. They are user friendly and long-lasting.

Our experts ensure they put every fact into consideration so as to pick the chiller that best meets your requirements. The most favourable aspects of our solution are efficient cooling, energy saving, and high performance duration.

Major Components of Air Chiller.

The air chiller are made with specific components that suit one another well to achieve an effective and efficient cooling. All these parts play a significant role in the refrigeration cycle of chiller.

Compressor Systems

An air chiller depends on the compressor. It pumps refrigerant all over the system and increases pressure so that it can reject heat. The type and the capacity of compressor have direct influence on cooling performance and energy efficiency.

Motor Specifications: Air chillers are generally three phase motors operating at the 380 V, 415 V, or 440 V power supply with the power output of 5 kW to more than 400 kW depending on the size.

Types of Compressors:

  •  Scroll Compressors: Exceptional with small medium chillers (5-60TR). They are silent, smooth running, are highly partially loaded and highly maintained. 

  •  Screw Compressors: These are used in medium to large chillers (60-500 TR). These offer reliable operation, constant load and effective performance in different conditions. Motor ratings are normally 30 kW to 350 kW. 

  • Reciprocating Compressors: Reciprocating compressors are used in small or old chillers (10-40 TR). They are strong and need more repairs due to mechanical damage.
  • Centrifugal Compressors: These are used in extremely large capacity chillers (more than 300 TR). These are highly efficient at full load, and can be used in large industrial or district cooling.

Condenser Assembly

The condenser also removes the heat energy of the refrigerant and it is thrown to the external atmosphere. To enhance this process, condenser coils are designed by using aluminum strips by wrapping copper tubes.

In a bid to enhance the emission of the heat, centrifugal or axial fans blow air over the coils. The power of fan motors is typically 380 V or 415 V and output is 0.5 kW to 10 kW, depending on the size of the chiller.

Refrigerant Expansion and Flow Control

Expansion devices are used to regulate the flow of refrigerant so as to allow the system to cool and eliminate damage.

  • Thermostatic Expansion Valves: Control the appropriate level of the right superheat and prevent the liquid refrigerant contact with the compressor.
  • Electronic Expansion Valves: Refrain from using controllers Sensors are used to regulate the flow of refrigerant more accurately, thus more efficient particularly when the load condition varies.

Evaporator and Heat Exchange Systems

Water or glycol is used to take away heat in the evaporator, and the design of the evaporator influences cooling efficiency and pressure drop.

  • Shell and Tube Evaporators - They operate under high pressure and are simple to service, they have a flow rate of water between 10 m 3/hour up to over 500 m³/hour. 
  • Finned Coil Evaporators - they provide an expansive surface area and are excellent in air dealing. 
  • Plate Type Evaporators - This is the most suitable one when there is limited space. They are small and operate in a steady condition and it means quick transfer of heat.

Filter Driers and Protection Devices

Filter driers remove moisture and contaminants from refrigerant, protecting compressors, valves, and the entire refrigeration system from damage.

Prominent Air Chiller Dealers in Telangana for maintenance guidance

Our authorized Air Chiller Dealers in Telangana helps our customer to choose the right chiller for industrial use. They offer help with installation, maintenance, and tech support concerning sustained performance.

They assist you for many thing this guidance engage you to Routine maintenance includes cooling pad cleaning, water system inspection, fan motor checks, and electrical verification.

Operating Principle of Air Chillers

Air chillers are used to cool water or glycol and maintain constant temperatures in the industrial machinery, manufacturing processes, and HVAC systems. They can also cool reliably without consuming large amounts of water thus they are very suitable in industries that have a low supply of water. Air chillers are easy to use machines despite having a number of technical parts because they have a simple and reliable mechanism.

Closed-Loop Refrigeration Cycle

Air Chiller System are closed loop refrigeration system which recycles the refrigerant. The refrigerant removes heat out of the cooled water and puts the heat into the surrounding air. Due to this, cooling towers may be abolished and the consumption of water is minimized. The cycle ensures that cooling is always constant and reliable and was used in industries.

Refrigeration and Heat Absorption

The cycle begins in the evaporator when low-pressure refrigerent take in the heat from warm process water. As refrigerant absorbs heat, it travels from liquid to low-pressure gas. This allows efficient heat transfer while keeping refrigerent temperature low.

Compression Process

The refrigerant gas is sent to the compressor after the previous state, where the gas’ pressure and temperature increase. This is crucial so the gas can effectively reject heat in the condenser. The compressors in air chillers run on three-phase electric motors, which are selected depending on the cooling capacity of the chiller.

Chilled Water Circulation

The cooled water circulates in a closed-loop to the process or air-handling units. Supply temperatures are typically in the range of 5 to 7 C and return temperatures in the range of 10 12 C. Pumps ensure a stable flow that is essential in efficient heat exchange and in preventing system inefficiency.

Heat Rejection Through Condenser

In this last stage, the air condenser receives hot refrigerent that has been cooled in the previous stage. Fans blow ambient air across the condenser coils. The refrigerent gives off heat to the air, and condenses to a high pressure liquid state.

Continuing the Cycle

As the cycle continues the refrigerant has to go through the expansion valve where both pressure and temperature decrease. The refrigerant can go back to the evaporator and absorb heat.

Applications of Air Chiller Industrial Chillers across Industries

  • Industrial manufacturing and process cooling
  • plastics and injection molding
  • food and beverage production
  • pharmaceuticals and biotech
  • healthcare and medical imaging
  • power plants and energy generation
  • commercial buildings and HVAC systems

Air Chiller Exporters from Telangana for large scale production

As an experienced Air Chiller Exporters in Telangana, Aquatech Plus Private Limited also provide large scale production that are only for international requirements. Our chillers are able to meet multiple electrical and operational standards.

Our Chiller models come in 220 V, 380 V, and 415 V, and have a range of 15,000 m 3 /hr to more than 80,000 m 3 /h airflow. All units undergo structured quality control examinations, which entail inspection of the airflow and the electrical safety.

Transportation is done with safe packaging and clear technical documentation that facilitates and ensures the safe installation at the destination site.

Why choose us for air chillers

  • experience with industrial and commercial air chillers
  • custom-built for voltage, capacity, and temperature
  • energy-efficient designs with good compressors and heat exchangers
  • after-sales support and spare parts
  • quality testing, timely delivery, and clear communication

Contact us now to get the right air cooling system for your project.

Contact our technical team today to discuss your cooling needs. The air-cooled chiller will be selected by our engineers according to proper capacity, voltage and application. To have reliable aand efficient cooling to your business, order consultation and quote now.

Air Chillers Technical Specifications
Model FMACA 9 FMACA 12 FMACA 18 FMACA 22 FMACA 24 FMACA 28
Nominal Cooling Capacity kW (TR) 33.2 (9.4) 43 (12.6) 66.4 (18.8) 78.78 (22.4) 86 (24.4) 100.3 (28.5)
At Air Outlet Temperature °C 15
Design Air Flow Rate m³/hr 2000 3000 4000 5000 5500 7000
Ambient Temperature °C 40
Control Range °C Pluse (+) 5 up to Plus (+) 20
Cooling Circuit  
Cooling Agent R22
No. of Compressor 2
No. of Gas Circuit 1
No. of Fan / Fan Power 1 / 2.63 2 / 2.63 2 / 2.33
Compressor Power (kW) 5.45 x 2 6.32 x 2 8.9 x 2 10.82 x 2 11.6 x 2 13.65 x 2
Process Air Data  
Maximum Air Flow Rate m³/hr 2000 3000 4000 5000 5500 7000
Minimum Air Flow Rate m³/hr 800 1200 1600 2200 2400 2800
Pressure Drop of Air Through Evaporator (Pa) 150 150 165 250 250 350
Air Connection IN / OUT (mm) 200 250
Air Temperature IN / OUT °C 40 / 15 40 / 15 40 / 10 40 / 10 40 / 15 40 / 15
Relative Humidity %  
Electrical Power Supply 415V, 50 Hz, 3 phase
Control Voltage 24V DC
Total Connected Load KW 13.53 15.27 23.06 26.9 28.46 31.96
Air Cooled Air Chiller Require Fresh Air Suction on Condenser side and hot exhaust on top of the chiller
Main Dimensions (mm)  
W x D x H (mm) 1150 x 1640 x 2210 1610 x 1960 x 2310 2350 x 2550 x 2350
Weight (Kg.) 800 950 1300 1550
Color Gray and Off White
Air Chillers Packing Air Chillers Transport

Our Certificates

Udyam Registration Certificate
Udyam Registration Certificate
GST Certificate
GST Certificate
Importer Exporter Code (IEC)
Importer Exporter Code (IEC)
ROHS-25061702
ROHS-25061702
Zed Bronze Certificate (28-Manufacture of Machinery and Equipment N.E.C.)
Zed Bronze Certificate (28-Manufacture of Machinery and Equipment N.E.C.)
ISO/IEC 17025:2017
ISO/IEC 17025:2017
Trademark Certificate
Trademark Certificate
Certificate of Incorporation
Certificate of Incorporation
Beauro of Indian Standards
Beauro of Indian Standards
Industrial Chiller Manufacturers
Industrial Chiller Manufacturers
Startup India
Startup India
CE-25061703
CE-25061703
Zed Bronze (11-Manufacture of Beverages)
Zed Bronze (11-Manufacture of Beverages)
Rifah Chamber of Commerce
Rifah Chamber of Commerce
Indo African Chamber of Commerce and Industry
Indo African Chamber of Commerce and Industry
Unified Business Permit - Nairobi
Unified Business Permit - Nairobi
Kenya Revenue Authority - Pin Certificate
Kenya Revenue Authority - Pin Certificate
Certificates of Compliance - Nairobi
Certificates of Compliance - Nairobi
ZED Silver Certificate
ZED Silver Certificate
Top 100 MSMEs Excellence Awards
Top 100 MSMEs Excellence Awards

Frequently Asked Questions – Air Chillers

To determine the capacity of air chillers, the following variables must be analyzed: heat load, flow rate, thermal conditions, operational hours, and water inlet/outlet temperatures. By using the correctly sized air chiller, optimal cooling, energy efficiency, and temperature control can be achieved. This helps to circumvent additional expenses as a result of load problems or system performance issues.

Air chillers can run 24 hours, as long as they are sized and maintained properly. They are designed to run for long periods of time and to provide steady cooling performance, even in an industrial environment. They act as a safeguard against overheating equipment due to prolonged production or processing operations.

Air chillers are systems that are designed to provide functional operating pressure, and for the maintenance process, the operating pressure must be analyzed. In addition to that, the air chiller coil must be cleaned, the operating refrigerant levels must be checked, the electrical and fan components must be inspected, and the operational parameters must be maintained. Of all the maintenance methodologies, preventive maintenance is the best method to avoid problems with the operation of the air chillers, as well as with the great inefficiencies and the reduction of the lifespan of the air chillers.

The air chiller can be better, particularly if there's no water supply. Air chillers can also be easier to maintain and install. Water chillers are better for big capacity applications. It all depends on the cooling requirements and the situation.

Air chillers are widely used in plastics, food processing, pharmaceuticals, HVAC systems, and manufacturing units where easy installation and low water usage are preferred.

Power consumption depends on cooling capacity, ambient temperature, compressor type, load variation, and whether inverter technology is used for part-load efficiency.

Warranty & Support

We carry a specified warranty and effective after sales services to all goods provided by us. Our warranty and service system will be aimed at long-term performance, reliability in terms of work, and peace of mind of our clients, both domestic and international.

Warranty Coverage

Every product has a standard warranty of manufacturing defects dating back to the dispatch date or the date of installation, as existing. The warranty includes the defects to the quality of material and workmanship in the normal operation condition.

There are various warranty terms based on the product category, model, application and environment of use. Specifics on warranty period and coverage are provided in detail during the confirmation of orders or issue of invoice.

What the Warranty Includes

  • Workmanship and manufacturing issues
  • Standard operating functional problems
  • Substitution/ repair of faulty parts (under evaluation)

Warranty Exclusions

Warranty is not applicable on damages caused by:

  • Misinstallation or mishandling.
  • Fluctuations in electricity, abuse or illegal alterations.
  • Normal depreciation or replacement components.
  • Unintentional harm or outside force.

Technical Support and Assistance

Our technical support provides our clients with instructions on how to install, answer technical questions as well as basic troubleshooting. Depending on where the project is located, support is accomplished by providing documentation, remote assistance or by organizing services with service partners.

Assistance to Home and International Customers

We assist both domestic and foreign clients with well-organized contact and export documentation. In the case of international customers, technical support and service management are offered remotely to have a comfortable functioning and prompt problem resolution.

Response and Resolution of Service

There is a process in which service requests are processed. When we get a support request, we examine the problem and determine the warranty eligibility and suggest a remedy. The response timelines can be different depending on the product, location and availability of the components.

Important Note

The above warranty and support terms are the standard policy which we use in our whole product line. Particular product-level warranty information might vary and are provided independently when taking orders.

Notable Information for Buyers & Search Engines

This Warranty & Support section represents our standard company-wide policy and is consistently applied across our complete product range. The content is intentionally displayed on multiple product pages to communicate uniform warranty coverage, service terms, and support procedures.

While the core policy remains the same, actual warranty duration, coverage scope, and service conditions may vary by product model, application, and operating environment. Product-specific warranty details are shared separately at the time of order confirmation or documentation.

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Brands we working with

Indian Oil
Amul
Pixon
Matz Medical
DN
Rumi
Qatar Polymer
Ultra Cab
Makkah
Fishfa Agri
Jindal Shadeed
Nutrico
Get Started with Aquatech Plus and Transform Your Operations Today!