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Air Cooled Glycol Chiller Manufacturers in Bengaluru

Air Cooled Glycol Chiller Manufacturer Since 2014
Air Cooled Glycol Chiller Manufacturers in Bengaluru

Air Cooled Glycol Chiller Manufacturer Since 2014

Air Cooled Glycol Chillers provide high dependability in chilling processes with critical temperature requirements in industries. These systems are designed with a glycol-water mixture so that they do not freeze and also provide consistent functioning even in low temperatures. The heat is taken away using an air-cooled condenser which removes the use of cooling towers and water usage is minimised; hence, it is suitable in areas where water is limited.

Applied in food processing and HVAC applications, air-cooled glycol chillers are used in continuous processes with limited maintenance. They have small sizes, energy-saving compressors and non-corrosive parts that guarantee durability of service and reliability of functioning with different environmental circumstances.

Aquatech Plus is also one of the reputed Air Cooled Glycol Chiller Manufacturers in Bengaluru that have been producing systems that satisfy the global quality standards. We are also reputed as trustworthy Air Cooled Glycol Chiller Exporters in Bengaluru who are offering customised industrial cooling solutions or demands with guaranteed performance as well as durability.


 

An Air Cooled Glycol Chiller in Bengaluru are used in cooling systems aimed at industrial refrigeration where cooling is accomplished by using a mixture of water and glycol. The glycol used in the chilling process is either propylene or ethylene glycol. The glycol used lowers the cooling mixture's freezing point which allows safe operation of the chilling unit even below 0∘ C. This is better than water cooled systems and uses air rather than water to dissipate heat through the fans placed in the condenser. This feature eliminates the need for cooling towers, thus making installation, and maintenance a simpler process.

A unit of this type of chiller, or series of this type of chiller are used in industries that operate with consistent sub-zero or low-temperature cooling. This is particularly true for units of this type of chiller that are used in the food processing, in breweries, in cooling of beverages, in the manufacture of pharmaceuticals, and in other industrial applications of these systems. Capacities of the chiller units vary from 1 TR for compact units to 5 TR for large industrial systems which go over 100 TR depending on the application at hand.

We are a leading Air Cooled Glycol Chiller Manufacturers in Bengaluru. This of course presents a challenge, since it demonstrates that those few manufacturers that are able to produce these units are able to understand the regional industrial environment. Manufacturing of chillers is not a simple task of assembling parts. Careful selection of such components as the condensers, and the cooling system pumps, and the system's compressors need to be done to appropriately balance the system to regional factors such as elevated ambient temperatures, varying voltage with time and these systems being required to be in constant operation.

Air Cooled Glycol Chiller Suppliers in Bengaluru

As a prominent Air Cooled Glycol Chiller Suppliers in Bengaluru we focus on much more than product delivery. Aquatech Plus helps in the prompt matching of the chiller to your process needs, cooling capacity, and power and voltage requirements.

We understand how industrial cooling helps efficient performance and energy expenditure. They also do delivery, installation, and after sales service which will help ease your work load and make your operations more reliable.

Parts of an Air Cooled Glycol Chiller

An Air Cooled Glycol Chiller will normally consist of the following:

  • Compressor (screw or scroll) to compress the refrigerant.
  • Air cooled high efficiency fan condenser.
  • F-Evaporator that absorbs heat in the glycol mixture.
  • Glycol circulation pump to keep flowing.
  • Control panel to check temperature and other safety parameters.

Air Cooled Glycol Chiller Dealers in Bengaluru

We have many Air Cooled Glycol Chillers Dealers in Bengaluru. They assist our customer to selecting the right chiller that meets their requirements. If It’s about that cooling load, space, and operational factors.

Our dealers make sure that the entire process of chiller installation is handled without any problem. They provide backup for parts, maintenance and support, and are one call away.

What is the operational process of air-cooled glycol chillers?

The operational process is simple and efficient. Heat is absorbed by the process glycol and water mixture in the evaporator and then circulates. After that, the glycerin mixture is moved to the receiver. In the receiver, the liquid refrigerant is separated from the gas refrigerant by a screw or scroll compressor. The gas refrigerant is then moved to the evaporator.

The gas refrigerant is then pressurized raising the temperature and pressure. This heat is discharged to the air by the air cooled condenser fans. The along with the added efficiency are what makes these chillers work perfectly for even the most sensitive of industrial processes.

Air Cooled Glycol Chiller Exporters in Bengaluru

Being an Air Cooled Glycol Chiller Exporters in Bengaluru. We serve our products in global industries, which come with high standards and expectations. We Export chillers that are designed to meet a variety of voltages, frequencies and environmental standards.

Exporting a chiller is much more than just shipping a machine. It is about delivering trust, engineering certainty and support across borders. This guarantees that international customers have the same quality and performance as they would in their domestic market.

Power volt and water pump for your work

An efficient chiller relies on an optimal configuration of electrical and water pump components. A majority of industrial Air Cooled Glycol Chillers run on 415V, 3 Phase supply, which is common in many plants. this compatibility protects electrical components and ensures that compressors and fans start smoothly.

Water pumps are responsible for the efficient circulation of the glycol mixture. Take for example, pumps that have power ratings between 0.75 and 2.2 kW with a maximum lift of around 20 m. This combination allows for consistent flow, prevents cavitation, and even cooling throughout the system.

Materials of Air Cooled Glycol Chillers

We made our chillers with stainless steel or mild steel (MS). MS is cheaper but is more susceptible to corrosion than stainless steel.

Framed chillers are powder coated offer more protection. Chillers that are installed outside and are exposed to dust, sun, and rain can have their chillers lifespan reduced. A good material construction chiller prolongs the system and operational reliability through the years.

Industries that use air-cooled glycol chillers

  • Breweries and wineries for wort and beverage cooling
  • Dairy processing plants
  • Pharmaceutical manufacturing labs
  • Food processing plants
  • Plastic production and molding units
  • Cold storage facilities

Anywhere sub-zero or precise temperature control is needed, air-cooled glycol chillers are the reliable choice.

Maintenance tips for Air Cooled Glycol Chillers

  • Condenser fans to see if they have dust or blockage
  • Glycol levels to check for adequate antifreeze coverage
  • Pumps to check for wear and flow efficiency
  • Wires for looseness or burning in Electrical connections

Long term maintenance costs will be lowered since the glycol mixture helps to prevent corrosion and algae growth.

What makes our Air Cooled Glycol Chillers different?

  • We design our chillers for real world plant conditions, not lab conditions
  • Our systems provide cooling for long hours even at high external ambient conditions
  • Air-cooled design means no cooling tower, less water, and less maintenance
  • Glycol cooling enables low temperature operation with no freezing risk
  • We build with serviceable and long lasting quality components
  • Finally, we know and understand your processes and provide the right solution without the oversized promises like much of our competition

Ready to discuss your cooling requirement

Kindy Contact us now for best chillers is Bengaluru. Our experts assist you to choose the right chillers for your requirements. 

Air Cooled Glycol Chiller Technical Specifications

Item Parameter Temp Unit FCL-3AL FCL-5AL FCL-6AL FCL-8AL FCL-10AL FCL-12AL FCL-15AL FCL-20AL FCL-25AL FCL-30AL FCL-40AL
Cooling Capacity (50Hz / 60Hz)
Cooling Capacity Capacity -10°C kW 3.8 6.3 7.5 9.1 13.2 16.1 19.5 26.4 32.2 39 52
    -20°C kW 1.9 3 4 6 7.1 8 13.9 16.9 20.8 24.4 30.8
    -30°C kW 1 1.6 1.9 2.7 3.2 3.8 6.1 9.5 12.1 14.3 19
    -35°C kW 0.67 1.04 1.5 2.3 2.8 2.8 4.3 6.35 8.3 10.1 13.35
Evaporator
Evaporator Water Flow -10°C m³/h 0.65 1.1 1.3 1.6 2.3 1.38 3.4 4.5 5.6 6.7 9
    -20°C m³/h 0.33 0.52 0.69 1.1 1.23 0.65 2.39 2.85 3.57 4.2 5.3
    -30°C m³/h 0.17 0.28 0.33 0.47 0.55 0.52 1.1 1.6 2.1 2.46 3.3
    -35°C m³/h 0.12 0.18 0.26 0.4 0.48 0.12 0.72 1.1 1.43 1.74 2.3
Input Power     kW 3.18 4.86 5.61 7.25 9.4 10.9 13.5 18.8 22.55 28.5 37.5
Max Current     A 7.8 12 13.7 18 23 26.5 33 46 55 69 91
Power Source 3PH~380V / 415V / 480V ~ 50HZ / 60HZ (3PH~200V / 220V 50HZ / 60HZ)
Refrigerant Type     R22 (R404A / R507)
Compressor Type     Hermetic Scroll (Piston)
Condenser Type     Efficient finned copper tube with aluminium + low noise external rotor fan
Dimensions & Weight
Dimension Length   mm 980 1150 1150 1350 1500 1500 1860 2020 2020 2200 2350
  Width   mm 520 560 560 680 760 760 850 950 950 1150 1350
  Height   mm 1170 1215 1215 1530 1660 1660 1900 2000 2000 1980 2000
Net Weight     kg 135 165 210 310 450 530 750 835 920 1080 1125
Note:
• Chilled water inlet / outlet temperature: 3°C / 8°C
• Cooling air inlet / outlet temperature: 30°C / 38°C
• Specifications are subject to change without prior notice.
Air Cooled Glycol Chiller Packing Air Cooled Glycol Chiller Transport

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Frequently Asked Questions – Air Cooled Glycol Chiller

The low-temperature cooling and sub-zero cooling applications are based on an air-cooled glycol chiller.

It is generally used in places where water would otherwise freeze and where temperature stability during the process is of great importance.

Glycol reduces the freezing point of the circulating medium, and ice does not form. It also safeguards internal parts and piping when it is in low temperatures.

Usually, these chillers are run between +5 C and -25 C or -30 C, depending on the design of the system and glycol concentration. They can accommodate the chilled industrial processes as well as the deep-cooling processes.

An increase in glycol concentration is more efficient in freeze protection but less efficient in heat transfer. The proper choice of the concentration will emphasise the energy efficiency and effective cooling.

They are normally placed outside in a place where there is a lot of air. Adequate clearance, piping insulation and extreme ambient conditions protection are critical.

Some of them are the range of temperatures needed, cooling capacity, ambient conditions, and duty cycle. The type of glycol used, the concentration and the choice of compressor also affect the performance in the long term.

Warranty & Support

We carry a specified warranty and effective after sales services to all goods provided by us. Our warranty and service system will be aimed at long-term performance, reliability in terms of work, and peace of mind of our clients, both domestic and international.

Warranty Coverage

Every product has a standard warranty of manufacturing defects dating back to the dispatch date or the date of installation, as existing. The warranty includes the defects to the quality of material and workmanship in the normal operation condition.

There are various warranty terms based on the product category, model, application and environment of use. Specifics on warranty period and coverage are provided in detail during the confirmation of orders or issue of invoice.

What the Warranty Includes

  • Workmanship and manufacturing issues
  • Standard operating functional problems
  • Substitution/ repair of faulty parts (under evaluation)

Warranty Exclusions

Warranty is not applicable on damages caused by:

  • Misinstallation or mishandling.
  • Fluctuations in electricity, abuse or illegal alterations.
  • Normal depreciation or replacement components.
  • Unintentional harm or outside force.

Technical Support and Assistance

Our technical support provides our clients with instructions on how to install, answer technical questions as well as basic troubleshooting. Depending on where the project is located, support is accomplished by providing documentation, remote assistance or by organizing services with service partners.

Assistance to Home and International Customers

We assist both domestic and foreign clients with well-organized contact and export documentation. In the case of international customers, technical support and service management are offered remotely to have a comfortable functioning and prompt problem resolution.

Response and Resolution of Service

There is a process in which service requests are processed. When we get a support request, we examine the problem and determine the warranty eligibility and suggest a remedy. The response timelines can be different depending on the product, location and availability of the components.

Important Note

The above warranty and support terms are the standard policy which we use in our whole product line. Particular product-level warranty information might vary and are provided independently when taking orders.

Notable Information for Buyers & Search Engines

This Warranty & Support section represents our standard company-wide policy and is consistently applied across our complete product range. The content is intentionally displayed on multiple product pages to communicate uniform warranty coverage, service terms, and support procedures.

While the core policy remains the same, actual warranty duration, coverage scope, and service conditions may vary by product model, application, and operating environment. Product-specific warranty details are shared separately at the time of order confirmation or documentation.

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Brands we working with

Indian Oil
Amul
Pixon
Matz Medical
DN
Rumi
Qatar Polymer
Ultra Cab
Makkah
Fishfa Agri
Jindal Shadeed
Nutrico
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